logo
Business Award

Blog Layout

How to Make an Efficient 3D Printing Design

Dwight Mitchell • Oct 31, 2022

How to Make an Efficient 3D Printing Design: Check Out These Tips That'll Help You Do It!


3d metal

When it comes to 3D printing, you have to first think about what you want to print and then come up with a design for it. You can’t just create something out of the blue and expect your printed model to turn out perfect.


 To achieve maximum efficiency in your 3D printing designs, there are certain things that you need to keep in mind while creating them.


 This article will go into details on how you can make an efficient 3D printing design so that your output is smoother and more streamlined than ever before. Read on and discover some useful tips....


Plan thoroughly before creating your design

Before you even start designing, you need to plan out your entire workflow. Create an idea board of images of what you want to create and what materials you can use to create them. This is a useful way of organizing your thoughts and will help you identify any potential issues before you even start creating the design.


 One of the most important aspects of planning for 3D printing is the designing stage. You need to keep in mind that the design needs to be printable. This means that you shouldn’t go overboard with the details and that you shouldn’t make the design too thick or too thin.


Good designs have an average thickness of around 0.12 to 0.15 mm. If your design is too thick, you risk the print head jamming while printing. If it is too thin, you risk the print breaking apart or buckling.


You also need to keep the complexity of the design in mind. You can’t just create something that is overly complex or you will increase the risk of undercutting and the print head getting jammed.

Add as much detail as you can to your design

While designing, you should always try to add as much detail to your model as possible. This is important because the more detail you add to the model, the smoother the print will be. And the smoother the print is, the less likelihood there is of something going wrong.


 To add detail to your design, you can either modify the model in CAD or choose a different model that is already detailed. If you are modifying a CAD model, you will have to be careful not to make the model overly complex, otherwise, the 3D printer will jam.


If you choose a more detailed model, you will have to be careful about scaling the model down to the size you want it to be. Models that are detailed are usually very large and might not fit on the build tray of your 3D printer.

wall thickness

Keep the size of your design in mind always

Another tip that will help you create an efficient 3D printing design is to keep the size of your design in mind at all times. This is important because if your design is too large, it might not fit on the build tray.


 If the design is too small, it will take a lot of time to print. If the design is too large, you need to scale it down. If it is too small, you need to upscale it. Scaling down designs can sometimes make them look blurry or pixelated.


 Upscaling on the other hand, can sometimes lead to an increase in the thickness of the design and can cause jams in the print head.


Utilize hollow and dense shapes

When you are designing, you need to understand that hollow shapes are more efficient than dense shapes. Hollow shapes are more efficient because they are less likely to jam the print head and cause a problem.


Dense shapes on the other hand, are more likely to jam the print head and create problems. This is because dense shapes such as cubes or cylinders are too thin to be printed. Dense shapes are also more prone to undercutting, which is when parts of the design are not being printed because they are below the surface. Undercutting can be a problem especially if you have a thin design.


Use supports

If your design has overhangs, you should use supports when you 3D print it. Supports are basically structures that will hold up overhangs until the print is complete. You can easily remove them once the print is done. This will allow you to have smooth, clean prints even if your model has overhangs and a lot of detail.

Use a raft or a brim

A raft or brim is basically a foundation or base for your model that will help hold it in place while printing and give it support so that it doesn’t break apart during printing.


 A raft or brim can be added to any design and greatly improve the quality of the final product by making sure that nothing breaks apart during printing. To add a raft or brim just go to “additional build plate” and select “raft” or “brim” depending on which one you prefer. You can adjust

iamge

Enable Strict Solidity for overhanging shapes

Another important aspect of design is managing overhanging shapes. Overhanging shapes are any parts of the design that extend past the base of the design. This is something that you need to be careful of and you can do so by enabling strict solidity in your software.


 A lot of slicing software like Simplify 3D allows you to enable strict solids. Once you do this, you will notice that the overhanging areas of your design turn red. This is because the software is warning you that the overhanging shapes are too thin and are at risk of being cut off during the print. If you want to keep the overhanging areas, you need to adjust the settings accordingly.


If you don’t want to keep the overhanging areas and want to cut them off, you need to adjust the settings accordingly.

Don't make your model to thick or to thin

Another thing that will help you create an efficient 3D printing design is making sure that your model is neither too thick nor too thin. We have already discussed how designs that are too thick are prone to jamming.


 On the other hand, designs that are too thin are prone to breaking apart or buckling. This means that if you have a design that is thin, you need to make it thicker or find a different model that is thicker. If a design is too thin, you need to scale it up or make it thicker.


 When making a design thicker, you have to keep in mind that you can’t make it too thick or it will take too long to print. You also need to keep in mind that the slicer will add more material to the design, which will make the design heavier.


This means that the design might not be able to support the weight of the extra material and could fall over.


Print in multiple smaller parts

Another tip that will help you create an efficient 3D printing design is to break the model down into smaller parts. This will not only help you save time but will also help you print the design in a more organized manner.


For instance, let’s say that you are creating a model that is a few inches long. Instead of printing the entire model in one go, you can break it down into smaller parts and print them one after another.


This will not only help you save time, but it will also help you manage the prints more efficiently.


For instance, if you are printing a door handle, you can print the body of the handle and then print the door later.


Use the right 3D printing materials


Another important factor that will help you create an efficient 3D printing design is the type of materials that you use. We have already discussed how certain materials are better for different types of models and you should keep that in mind when deciding on a type of material.


For instance, if you have a design that is thin and complex, you should use a material that is smoother and more durable. If you have a design that is large, you should use a material that is rigid and strong. You should also consider the infill percentage of the material that you are using.


The infill percentage refers to the amount of material that is used inside the model and is also used to determine the strength of the model. If you have a thin and complex model, you should use a low infill percentage. This will make the model lighter and will help it print faster. there is of the print head getting clogged or breaking. But you need to remember that you can’t add too much detail. The design needs to be printable, so you need to keep things simple.


This is an essential part of the process of 3D printing. Even if you are using a high-end 3D printer with a good build plate, there is still a good chance that your design will have some overhangs and gaps. In order to prevent the model from collapsing or breaking apart during the printing process, it is important for you to use supports and rafts when designing for 3D printing.


 Using these two processes will help ensure that any overhangs in your design are supported properly during the printing process so that they don’t break off or collapse during the printing process. You should also remember that if your design has overhangs greater than 45 degrees, then there is no way it will print without there is of it breaking or coming apart.


 You can also add details to the model to help you with the painting process. This is especially useful if you are planning on creating a prop and adding paint work to it after printing.


When you are designing, you need to make sure that your design isn’t too thin. This is especially important when it comes to things like weapons, armor, and other accessories that need to be strong enough for play.


If your design is too thin, then there is a high risk of it breaking or coming apart during play. Another way that a thin design can break during play is if the player accidentally hits hard objects like walls or other players with the prop.


If you want your props to be durable enough for play, then try making them at least 0.15 mm thick so they will hold up better in game settings and during normal use.


Don’t be afraid to try new things

Finally, the best way to create an efficient 3D printing design is to be open to trying new things. This means that you shouldn’t be afraid to create new designs or try new things. Remember that there is no such thing as perfect designs.


There are only designs that are better than others. Even if your design doesn’t turn out exactly how you want it to be, that doesn’t mean that it is a bad design. Don’t be afraid to experiment with different materials and settings.

 This is the only way to figure out what works best for you and your design.

Conclusion

With these tips in mind, you will be able to create efficient 3D printing designs like never before. It’s important to remember that creating a perfect design is impossible.


What you can do however, is create designs that are better than the others.


 And with these tips, you will be able to create designs that are efficient, less prone to errors, and better than the others. Creating efficient 3D printing designs will not only

3D Printing Services and Technology
by Dwight Mitchell 16 Jul, 2024
3D printing, also known as additive manufacturing, has transformed industries by enabling the creation of complex geometries that traditional methods can't achieve.
3D Printing: Innovations, Challenges, and Applications
by Dwight Mitchell 10 Jul, 2024
The world of 3D printing or Additive manufacturing is changing at a neck-breaking speed with new technology and new materials entering the market frequently.
3D Printing with Polystyrene (High Impact Polystyrene (HIPS)):
by Dwight Mitchell 04 Jul, 2024
3D Printing with Polystyrene (High Impact Polystyrene (HIPS))
Comparative Analysis of 3D Printing Filaments
by Dwight Mitchell 02 Jul, 2024
I know it can be confusing to know which is the right material and also which is the best brand to use.
Threaded Inserts in 3D Printed Products
by Dwight Mitchell 27 Jun, 2024
One of the shortfalls of printing a functional part in plastic is that it can wear very quickly especially if you are producing parts that need to or have a screw fixture.
Which is the Best TPU Filaments in 2024?
by Dwight Mitchell 18 Jun, 2024
The Quality of the prints that the Creality K1 and K1 max produce is fantastic
 Materials for your project, is ASA or ABS or PC right for you?
by Dwight Mitchell 17 Jun, 2024
When having to decide on the type of materials to choose for your project, the choice can often be confusing as 3D Print Filament manufacturers and suppliers
ASA 3D Printing Filament: A Comprehensive Guide
by Dwight Mitchell 15 May, 2024
ASA 3D Printing Filament: A Comprehensive Guide
Reverse Engineering and Hyper 3D Printing
by Dwight Mitchell 05 Apr, 2024
In the rapidly evolving world of manufacturing, staying ahead means not just keeping pace with current trends but pre-emptively leaping towards future innovations.
3D Printing: Key Trends Shaping the Future in 2024
by Dwight Mitchell 05 Mar, 2024
Here, we dive into the key trends that are set to redefine the boundaries of 3D printing technology and its applications, ensuring businesses and consumers alike are prepared for the future
More posts
Share by: