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RAPID PROTOTYPING & SMALL BATCH PRODUCTION

Rapid prototyping serves as an invaluable tool for businesses aiming to swiftly iterate and test their product designs, enabling them to refine concepts and identify improvements efficiently. For small batch production runs, 3D printing technologies (FDM) and  (SLS) provide a cost-effective and agile solution, enabling companies to produce limited quantities of customized components or products without the need for expensive tooling or lengthy setup times

Rapid Prototyping
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Fused Deposition Modeling

or FDM 3D Printing

FDM printers work by heating a thermoplastic filament to its melting point and then extruding it, layer by layer, to create a three dimensional object.

FDM printers are relatively inexpensive and easy to use, making them a popular choice for home and small-scale 3D printing

FDM 3D Printing
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Stereolithography (SLA)

Stereolithography works by using a photopolymer resin that is cured by exposure to light.

The machine traces out the desired geometry layer by layer using a computer-controlled moving laser beam.

The beam is directed by mirrors that are positioned around the build platform.



Resin 3D Printing
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CAD DESIGN & REVERSE ENGINEERING

When it comes to certain projects, a computer-aided design, or CAD, can be extremely beneficial. A main advantage to using CAD is the fact that it provides experts with greater accuracy. This is done by replacing manual drafting with electronic design software, such as SketchUp, Fusion 360, or AutoCAD Design Edition.

CAD Design and Reverse Engineerin
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SOME INFOMATION ABOUT THE MATERIAL


In the world of plastics, there are few materials that are as versatile as PA 12 nylon. Also known as Nylon 12, this plastic is known for its toughness, tensile strength, impact strength and ability to flex without fracture. These properties have made it a favorite of injection molders for many years.


PA 12 nylon is made from a variety of different chemicals, including benzene, ethylene and propylene. The exact composition of the plastic can vary depending on the manufacturer. However, all PA 12 nylon shares the same basic properties.


One of the most notable properties of PA 12 nylon is its resistance to wear and tear. This plastic is often used in applications where it will be subject to heavy use, such as in car parts or industrial machinery. PA 12 nylon can also withstand high temperatures, making it ideal for use in ovens or other hot environments.


In terms of its mechanical properties, PA 12 nylon is very strong. It has a high tensile strength, meaning it can withstand a lot of force before breaking. It is also resistant to impact, meaning it won't shatter or crack under sudden force.


Finally, PA 12 nylon is very flexible. This plastic can be bent or molded into different shapes without breaking. This makes it ideal for use in products that need to be able to withstand a lot of stress, such as in car bumpers or in industrial pipes.


Overall, PA 12 nylon is a very strong and versatile plastic. It is resistant to wear and tear, high temperatures, impact and stress. This makes it an ideal choice for use in a wide variety of applications.

 

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NYLON 12 TECHNICAL DATA

Properties Test Method English

Tensile Strength, Max Load9, XY ASTM D638 6960 psi

Tensile Strength, Max Load9, Z ASTM D638 6960 psi

Tensile Modulus9, XY ASTM D638 247 ksi

Tensile Modulus9, Z ASTM D638 261 ksi

Tensile strength, max load1, Z ASTM D638 48 MPa/6960 psi

Contact us

Address

Enterprise House

Ocean Way

Ocean Villiage

Southampton

SO14 3XB

Phone

(+44) 02381244996

(+44) 07876131539

Email

info@mitchellsson.co.uk

PA 12 (Nylon 12) powder is a common material used in powder bed fusion processes, such as Selective Laser Sintering (SLS) and Multi Jet Fusion (MJF). Here is some technical data on PA 12 Nylon powder:

1. Melting Temperature: The melting temperature for PA 12 Nylon is around 170-180°C.

2. Particle Size: The particle size of PA 12 Nylon powder typically ranges from 10-90 microns, with an average particle size of around 30-50 microns.

3. Sintering Temperature: The sintering temperature for PA 12 Nylon powder is around 170-190°C for SLS, and 190-210°C for MJF.

4. Powder Bed Temperature: The recommended powder bed temperature for PA 12 Nylon is around 70-90°C for SLS, and 100-120°C for MJF. This is necessary to ensure good adhesion between layers during the printing process.

5. Density: The density of PA 12 Nylon powder is around 0.9 g/cm³, which means it is relatively lightweight.

6. Tensile Strength: PA 12 Nylon has a high tensile strength of around 50-70 MPa, which means it can withstand a lot of stress without breaking.

7. Flexural Strength: PA 12 Nylon also has a high flexural strength of around 100-120 MPa, which means it can bend and resist deformation without breaking.

8. Impact Strength: PA 12 Nylon has excellent impact strength, making it a good choice for parts that will be subjected to shock or vibration.

9. Chemical Resistance: PA 12 Nylon is resistant to a wide range of chemicals, making it suitable for use in harsh environments.

10. Post-processing: PA 12 Nylon powder parts can be dyed, coated, or finished with a variety of techniques, including sanding, polishing, and painting.


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