3D printing technologies and materials have come a long way since the first desktop 3D printers hit the market in the mid-2000s. Thanks to research and development, new technologies have been introduced constantly over the past few years. The 3D printing industry has become more accessible than ever before, with an increasing number of 3D printing technologies available for home users, tech enthusiasts, and commercial businesses alike. The advancement of these new technologies is also what has led to such rapid growth in this niche field. We’re only at the beginning of a new era for 3D printing, so it’s very likely that we’ll see even greater advancements in future years as well. Powder-based 3D Printing The next big family of printers that we have is not based on filament but on powder. Laser Sintering is used to create 3D prints in Polyamide, Alumide, and Polypropylene. The interior of the printer is heated up to just below the melting point of the powder of your choice. The printer then spreads out an incredibly fine layer of this powder. A laser beam heats up the areas that need to be sintered together just above the melting point. And voila: the parts that were touched by the laser are now fused together while the rest continues to remain loose powder. 3D Printing Technologies: A Layman’s Guide
3D printing with filament is when one lays down layers of material to form solid objects. Filament materials are melted and extruded under high pressure to form the layer below (the layer you actually see). 3D printing with filament has become an extremely popular method as it produces professional-looking results and is also relatively inexpensive compared to other technologies in the market. But, filament-based printing is also limited in the sense that it cannot produce parts with a wide range of variables. Moreover, it is also not as precise as laser sintering. However, the quality of a printed object depends on the quality of the filament so it is recommended that users invest in the best quality filament for their 3D printer.
This is similar to 3D printing with filament but with one key difference: it is done with a material that consists of a paste-like substance, as opposed to liquid. Like 3D printing with filament, it uses a bed-based system to deposit the paste-based material layer by layer. One of the key differences between 3D printing with filament and additive manufacturing with filament is that the former is done by a printing platform while the latter is done by specialized equipment. This method is relatively new to the 3D printing world and still has a long way to go before the technology becomes more widespread. Hence, it is recommended that you stick to printing with filament for now.
3D printing to produce finished parts has been taking place for a while. However, it was only in the year 2016 that we saw the first 3D printer that was capable of producing a finished part. Simply put, direct part manufacturing uses a 3D printer to produce a specific part from raw materials such as metals and even composites. Such 3D printers work by depositing layers, one above the other, to produce parts. A technician can then remove the part from the printer and, after finishing the desired design, produce the part in different materials. The capacity of such 3D printers is enormous and has the potential to change the manufacturing world by revolutionizing the way businesses design and produce their products.
Rapid prototyping is essentially a scaled-down version of the first family of technologies listed above. In other words, it is a 3D printing technology that works with a ‘filament-like’ material that is also known as a 3D printing filament. RP printers are also designed to work with a variety of materials such as thermoplastics, elastomers, and metals. The design of a product is usually given to an RP printer, which prints the model in a material that is then used to produce a real-life prototype. The advantage of using an RP printer is that it is extremely cost-effective and, since it is a scaled-down version of the final product, it can be used to test the design and functionality of a product before the final design is complete.
The most recent 3D printing technology is one that uses the sintering and heating bed printing method. Sintering 3D printing is when fused powder particles are compacted and compacted together to form a solid part. The heating bed printing method is a more recent development that uses heated beds to fuse powders together. The powder is deposited on a heated bed, which is then used to fuse the material together. This technology is relatively new to the 3D printing community and has not yet been widely adopted. However, it is expected to become very popular in the near future.
- Digital fabrication opens up a whole new industry for designers and engineers to work with a whole new world of materials and parts that were previously not possible to create. - With the increase in digital fabrication, the manufacturing industry has also seen an increase in innovation and breakthrough discoveries. This has led to a boost in the development of new technologies to further advance the 3D printing industry. - 3D printing can produce models that are impossible to create using traditional manufacturing methods such as computer-generated designs, engineering models, and physical prototypes. Moreover, it can also be used to create functional parts like furniture, fixtures, lighting fixtures, and tools. - Rapid prototyping allows engineers, designers, and business owners to test out new designs and see how they function before committing to the final design or production.
As you can see, the family of 3D printing technologies is wide-ranging, and the quality of the prints will vary depending on the printer you choose. If you want quality prints and are willing to invest in a higher-end printer, then you should choose a filament-based printer. Alternatively, if you want to test out the technology and don’t mind a lower cost, then you can go for a printer that uses sintering and/or bed printing. These are just a few examples, so it’s important to consider the specific needs of your project and the type of printer that will best meet those needs.
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