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3D Printed Stainless Steel Vs. Cast Stainless Steel: Which Is Stronger?

Dwight Mitchell • 7 June 2023

3D Printed Stainless Steel Vs. Cast


Stainless Steel: Which Is Stronger?


Steel

How does one decide which is stronger, a 3D printed stainless steel or a cast stainless steel? The answer is that it depends on how you’re using the metal. That being said, 3D printed stainless steel can be 30 times more durable than cast stainless steel. When you consider the fact that there are different grades of stainless steel, this means that a 3D printed one will be stronger than a lower grade cast one. Other properties of 3D printed ones include being available in any size and shape, requiring no welding or machining to make them fit, and having significantly less risk of catching fire. This is why they’re becoming increasingly popular in manufacturing.



Overview of the difference between stainless steel.


Stainless steel is a type of steel alloy with significant levels of chromium. It's most commonly used in the production of stainless steel, which comes from a galvanic corrosion-resistant layer that forms on the surface. This layer protects against corrosion for up to 100 years and has several industrial uses, including food and beverage containers, utensils, condiments, and packaging.



How it's made.


3D printed stainless steel is made using a process called additive manufacturing. This means that it’s made by building up layers of metal, one on top of the other, and then cooling them down. 3D printing is an incredibly efficient way of creating durable metals at such a high volume and speed, which is why it’s becoming increasingly popular in manufacturing.



Differences in properties of 3D printed vs cast stainless steel.


The most obvious difference between a 3D printed stainless steel and a cast one is the method of creation. Cast stainless steel is created through casting, which is when molten metal is poured into a mold and allowed to cool as it hardens. In contrast, 3D printed stainless steel uses additive manufacturing (AM) technology to create parts in layers that can be customized to fit any need.

The durability of 3D printed materials is also vastly different than cast ones. Due to the way they’re made, AM parts have an average hardness of Rockwell C-60 or higher. This means they’re harder than cast stainless steels and can withstand wear and tear that would make a cast one fail.

In terms of price, 3D printed stainless steels are anywhere from 30-50 percent cheaper than their cast counterparts because they require less machining before they can be used in production. They also take up less space in warehouses because they’re so much more versatile and customizable from start to finish. These properties are why many companies are moving away from using cast steel for manufacturing processes and toward using 3D printed materials instead.



What is the most important factor for comparing these two types?


The most important factor you need to consider when comparing these two types of stainless steel is the strength. Cast ones are stronger, though 3D printed ones require less work and offer many advantages.


The advantages of 3D printed stainless steel include being available in any size and shape, requiring no welding or machining to make them fit, and having significantly less risk of catching fire.



Recommendations for companies and consumers


If you’re looking for a type of metal that could be stronger than other types, 3D printed stainless steel is the answer. Additionally, if you want to make your product or manufacturing process more efficient, this type of metal will work best for you. You can also expect less waste with 3D printed stainless steel as well.

Companies should consider investing in 3D printed stainless steel because it can be 30 times stronger than cast stainless steel and offer more efficiency. Consumers should invest in 3D printed stainless steel because it offers a better product and better access to the market.


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