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The Ultimate Guide on How to 3D Print with ASA Material

Dwight Mitchell • 22 February 2022

The Ultimate Guide on How to 3D


Print with ASA Material


ASA

When we think of materials, many different terms come to mind. There are often times when materials become so specialized that it’s hard to know the difference between one material and another. Thankfully, there is an acronym standing for these types of materials: ASA. The ASA stands for Acrylonitrile-Styrene-ABS and is a type of plastics used in many different applications. In this guide, we will help you understand how ASA works and how it’s useful in many different ways.



What is ASA?


Acrylonitrile-Styrene-ABS is a type of plastics that has become widely accepted in many different applications. Because it is considered a polymer, it is able to be molded into many different shapes and sizes. It can also be used in 3D printing, which means that you can use the material to create objects from scratch or reshape them for new purposes. As an example, if you wanted to make a new handle for your favorite mug, you could put ASA on the outside of the handle and use a 3D printer to make a new one.

The benefits of using ASA material are numerous. One huge perk of using this material is its versatility. You can use it as a polymer or fiberglass so as not to worry about what other materials will work with your project. Additionally, ASA is lightweight and easy to handle and cut with any kind of tool. The main downside? It’s expensive but worth investing in if you want versatility and quality when working on projects involving plastic materials.



How ASA affects the environment


When we use plastic, it’s important to think about the effects it can have on our environment. For example, if you are using a certain type of plastic for your product and that plastic gets into our water stream, then it will take up space in the ocean and cause harm to marine animals. However, ASA is a type of plastics that doesn’t have those harmful effects. It’s produced in a way that makes it safe for humans and animals alike.

Additionally, ASA has been shown to be safer when compared to other types of plastics such as ABS or PLA. Another benefit of ASA is its versatility. This means that you can use one material for several different purposes and not need additional materials added on top of what you already have. You will also find that ASA is used often as an additive in other plastics like polycarbonates which gives these plastics better properties than they would have otherwise.

If you want to create amazing 3D printed projects without any limitations, then choose ASA!



How ASA impacts manufacturing


Many different methods of manufacturing can be used for ASA materials. With this material, it is possible to use a number of methods. For example, you could use the injection molding process or extrusion process. However, one of the most popular processes for ASA is called selective laser sintering (SLS). SLS allows for small-scale 3D printing and creates objects that are more durable than its counterparts.

In addition to SLS, other methods include binder jetting and inkjet printing. Most types of plastics don’t allow for these methods because they are too brittle or transparent. As a result, with ASA materials, we have diverse manufacturing options that allow us to create products in ways that were previously not possible with other types of plastics.

Another benefit of using ASA materials is the low cost associated with 3D printing. In terms of cost savings alone, there are many benefits to using this type of material in your business or personal life. For example, if you wanted to print something on an industrial scale with a large budget, you might choose a different material like carbon fiber which would cost much more than using ASA materials.



The benefits of using ASA materials


One of the great benefits that ASA materials provide is that it is a lightweight material. In general, this means that it doesn’t require as much energy to produce and will be less expensive to manufacture. Additionally, it offers properties like strength and durability that are not typically found in other plastics.

Another benefit of ASA is its low thermal expansion coefficient (TEC). This means that the heat an object experiences does not change the temperature of the material. For example, if you were 3D printing with ordinary ABS plastic, you would have to worry about the parts getting too hot when they are in use. With ASA plastics, you would only have to worry about the actual part itself getting too hot. This makes it much safer for people who are handling objects made with ASA plastics.



Important instructions for working with these materials


Before you begin working with a 3D printer that uses ASA, there are some important instructions to follow. First, make sure the temperature of the room is between 80 degrees Fahrenheit and 100 degrees Fahrenheit. The recommended temperature for the extruder is around 35 degrees Fahrenheit. If you don’t get this right, you risk damaging your 3D printed object. Second, be cautious with your hands. Make sure they aren’t touching either the hot nozzle or the print bed when printing. Third, make sure no one else is in the room when you are printing because it can get quite dangerous if someone walks into your space while you are working on an ASA material.

Now that we have gone over some key tips for beginning with ASA materials, let us explain exactly what makes this type of plastic useful for so many different applications.

First, it has exceptional thermal properties which makes it perfect for engineering parts and products like car parts or any other related technology that needs high heat resistance and high thermal capacity  . It also has excellent strength-to-weight ratio which makes it ideal for upholstery projects and other similar projects that need a heavy but strong material. It also has good chemical resistance which makes it perfect for designing anything related to chemicals like food packaging or industrial products like clothing items or shoes. Finally, its cost per kilogram is reasonable which means that in terms of its overall price, it isn’t too expensive when compared to other materials like ABS or PLA plastics


ASA material properties


  • Tensile Strength: 35.0 - 50.5 MPa.
  • Tensile Modulus: 1,786 - 2,468 MPa.
  • Elongation at Break: 25 to 40%
  • Elongation at Yield: ≅ 5.01%
  • Flexural Strength: 38.6 - 78.6 MPa.
  • Flexural Modulus: 1,413 - 2,606 MPa.
  • Glass Transition Temp: ≅ 112 °C.
  • Heat Deflection Temp (1.8 MPa): ≅ 92 °C.



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